Safe. Compliant. Chemically Precise.

Battery Sorting Services

Properly sorting used batteries is one of the most critical—and most overlooked—steps in battery recycling. From lithium-ion fire risks to hazardous waste regulations, mishandling mixed battery types can lead to safety issues, environmental harm, and non-compliance.

At Vesco Clean Energy, we specialize in battery sorting services that simplify complex waste streams and ensure safe downstream processing. Whether you're a retailer, municipality, logistics provider, or manufacturer, our team delivers chemistry-specific sorting, safety assurance, and full traceability.

Vesco Clean Energy Image of Assorted Batteries

Why Professional Battery Sorting Matters

  • Fire and Safety Prevention

    Mixing lithium-ion batteries with other types like alkaline or lead-acid can result in thermal runaway or chemical leaks. Vesco sorts batteries by chemistry and condition to prevent these risks.

  • DOT & EPA Compliance

    Battery recycling is governed by strict federal and state regulations. Our sorting services ensure that your material is handled according to DOT, EPA, OSHA, and RCRA guidelines, reducing liability and audit risk.

  • Improved Material Value

    Properly sorted batteries receive higher processor payouts and reduce contamination. Vesco helps you recover more value from every shipment.

  • Environmental & ESG Reporting

    Sorting ensures that each battery is routed to the correct recycling or disposal pathway. We provide detailed tracking, manifesting, and reporting to support sustainability initiatives and environmental audits.

Our Battery Sorting Process

Vesco Clean Energy Battery Sorting Image
  1. Initial Inspection & Grading

    All incoming battery shipments are weighed, recorded, and inspected by our trained staff. We identify battery chemistries, check for damage (DDR status), and prepare the material for safe handling.

  2. Chemistry-Specific Separation

    Using industry-standard procedures and PPE, we sort batteries by type to ensure regulatory compliance and reduce downstream risks.

  3. Packaging for Recycling or Disposal

    Sorted batteries are repackaged using UN-rated containers and DOT-compliant materials, based on chemistry, condition, and processor requirements.

  4. Full Tracking & Documentation

    We provide manifest records, processor confirmations, and final disposition data—giving you full cradle-to-grave traceability for compliance and ESG purposes.

What We Sort

We accept all battery chemistries and sizes from button cells to industrial packs. Each battery is managed with the appropriate safety, packaging, and regulatory care.

  • Alkaline & Zinc-Carbon

    Examples: AA, AAA, C, D, 9V

    Used In: Household items like flashlights, toys, and remotes

  • Lithium-Ion (Li-ion)

    Subtypes: LCO, LMO, NMC, NCA, LFP

    Used In: Phones, laptops, power tools, vape pens, e-bikes

    Risk Note: Can overheat or ignite if damaged or improperly stored

  • Nickel-Based Batteries

    Ni-Cd (Nickel-Cadmium): Emergency lights, medical devices

    *Hazard Note: Cadmium is a toxic heavy metal

    NiMH (Nickel-Metal Hydride): Cordless phones, digital cameras

  • Lead-Acid Batteries

    Subtypes: SLA, AGM, Gel Cell, Flooded

    Used In: UPS systems, forklifts, security equipment

    Handling Note: Must stay upright; leaking units require hazmat procedures

  • Button & Coin Cells

    Chemistries: Lithium, Silver Oxide, Alkaline, Zinc Air

    Used In: Watches, hearing aids, key fobs

    Risk Note: Swallowing hazard; requires child-safe collection practices

  • DDR (Damaged, Defective, Recalled) Batteries

    Examples: Swollen lithium packs, recalled electronics, punctured vape pens

    Requirement: Must ship under special permit packaging per DOT/PHMSA

Trusted Across North America

Vesco Clean Energy provides battery sorting services across the U.S., including Puerto Rico and Hawaii, with international support available for select programs.

Simplify compliance. Prevent fires. Maximize value.

Partner with Vesco Clean Energy for battery sorting services that protect your people, meet environmental regulations, and enhance your recycling outcomes.